ISO 9001:2015 · Special Class Boiler Repairer · PSU registered vendor +91 69015 08535 info@kleindia.com
Capabilities

Industrial maintenance at the core, engineering and projects around it.

Shutdown & Turnaround
01 Primary

Shutdown & Turnaround

Pre-shutdown planning, manpower and T&P mobilisation, round-the-clock execution, boxing-up and handover. Up to 400+ personnel on a single shutdown.

  • Scope freeze, job-wise work packs and critical path
  • Manpower histograms and T&P lists agreed with the client
  • Round-the-clock shifts with daily progress reviews
  • Box-up, testing and QA/QC handover dossier
AMC / ARC
02 Primary

AMC / ARC

Multi-year annual and rate contracts for mechanical maintenance with Maharatna and Navratna PSUs.

  • Annual maintenance contracts (AMC)
  • Annual / rate contracts (ARC) with PSUs
  • Resident crews and supervisors on site
  • Call-out response for breakdowns
Static Equipment
03 Primary

Static Equipment

Boilers, HRSGs, deaerators, air pre-heaters, storage tanks, heat exchangers, columns and vessels — overhaul, repair, modification.

  • Utility boiler and HRSG overhaul
  • Tube replacement, plugging and APH re-tubing
  • Storage tank M&I, plate and coil replacement
  • Exchanger bundle pulling and tube expansion
Rotary Equipment
04 Primary

Rotary Equipment

Maintenance of pumps, compressors and drives; alignment; EOT and HOT crane maintenance.

  • Dismantling, inspection and reassembly
  • Bearing and seal replacement
  • Laser / dial alignment and trial runs
  • EOT and HOT crane maintenance
Valve Services
05 Primary

Valve Services

Servicing, testing, reconditioning and replacement of gate, globe, check, control and high-pressure valves; PSV/PVRV calibration; gearbox overhaul.

  • In-situ and workshop overhaul, seat lapping
  • Pressure testing on our own test benches
  • PSV / PVRV calibration
  • Control-valve and gearbox servicing
Piping & Fabrication
06 Primary

Piping & Fabrication

IBR and non-IBR piping, steam networks, tank plate and structural fabrication and erection, in-house workshop fabrication and machining.

  • IBR welding and steam-line replacement
  • Spool fabrication and hydrotesting
  • Tank plate and structural erection
  • In-house workshop fabrication and machining
Highway services

Incident management, O&M and construction for national highways.

The same planning, mobilisation and safety discipline we bring to refinery shutdowns, applied to highway corridors for NHAI and other highway authorities.

Incident Management Services

Round-the-clock incident response on national highway corridors: route patrolling, ambulance and crane support, quick clearance and traffic control at incident sites.

  • 24×7 route patrol vehicles with trained crews
  • Ambulance, crane and recovery-vehicle support
  • Quick clearance and safe traffic diversion at incident sites
  • Coordination with highway police, hospitals and NHAI control rooms

Highway Operation & Maintenance

Routine and periodic maintenance of national highways so corridors stay safe, smooth and open to traffic.

  • Pothole patching and pavement repair
  • Road markings, signage and road furniture
  • Drain, culvert and shoulder maintenance
  • Vegetation control, cleaning and corridor upkeep

Highway Construction

Construction, widening and improvement works on highways and roads, delivered with the same planning and safety discipline as our plant work.

  • Road widening and strengthening works
  • Bituminous and concrete pavement works
  • Repairs to bridges, culverts and structures
  • Road safety works: crash barriers, kerbs and markings
Shutdown & turnaround methodology

Every shutdown day is planned before the unit comes down.

01

Plan

Scope freeze, job-wise work packs, manpower histogram, critical path and T&P list agreed with the client.

02

Mobilise

Crew, supervisors, cranes and tools on site within 15 days; gate passes, inductions and permits in place.

03

Execute

Round-the-clock shifts, daily progress reviews, hold/witness points with client inspection.

04

Test

Hydro and pressure tests, NDT coordination, valve testing, dimensional checks and box-up.

05

Handover

Site clearance, QA/QC dossier, test certificates and completion documentation.

Typical turnaround scope

What we take on inside the shutdown window.

EquipmentActivities
Boilers & HRSGsManhole opening and box-up, tube replacement and plugging, deaerator and APH cleaning, IBR hydrotest
Valves & PSVsIn-situ and workshop overhaul, seat lapping, gland packing, pressure testing, PSV/PVRV calibration
Columns, vessels & exchangersOpening, cleaning, bundle pulling, tube expansion, blinding and de-blinding, box-up and leak testing
Rotary equipmentDismantling, inspection, bearing and seal replacement, alignment, trial runs
Piping & tanksSpool replacement, IBR welding, hydrotesting, strainer cleaning, tank plate and coil repair
Access & liftingQuick-erect boiler scaffolding to roof level (sealing platforms at ~42 m), heavy rigging up to 40 t at 24 m
Maintenance crew with safety harnesses on scaffolding around a power plant boiler
Boiler engineering & certification

Special Class Boiler Repairer

Issued by the Boiler Directorate, Government of Assam, and endorsed in Gujarat and West Bengal.

  • Overhaul of 125 MW-class coal-fired utility boilers — pressure parts, hangers, burners, refractory and insulation
  • HRSG and package boiler preparation for statutory inspection; tube replacement and plugging; air pre-heater re-tubing
  • Capital and regular maintenance of utility boilers and HRSGs, including IBR hydrotests in the presence of IBR
  • IBR welding, flange, valve and steam-line replacement across plant steam networks

Supporting capabilities

  • Engineering, design and project planning
  • Inspection, repair and reconditioning
  • Heavy rigging and equipment installation; commissioning support
  • Material procurement and supply (IBR flanges, valves, pipes, traps)
  • Insulation, surface preparation, painting and scaffolding
  • Skilled manpower deployment
  • Civil and infrastructure works within industrial plants

Infrastructure & government

  • NHAI highway maintenance works
  • Incident Management Services (IMS)
  • Government infrastructure maintenance
  • Jal Jeevan Mission projects, Government of Assam
Planning a shutdown or maintenance contract?

Let’s plan your next shutdown together.